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 Expert  718354

Expert in Powder Processing/Fabrication

Available for your Consulting and Expert Witness Needs

Massachusetts (MA)
Education Work History Career AccomplishmentsPublicationsConsulting Services Expert Witness

Summary of Expertise: Listed with other top experts in: 
Expert has devoted most of his recent career to developing processing techniques, procedures, equipment, and control systems for preparing powders and forming/shaping components. This work has covered the full range of operation necessary for manufacturing ceramic components. He is familiar with powder synthesis (wet and dry), powder preparation (wet and dry), binders, forming/shaping (wet and dry, casting, pressing) and sintering. This experience includes both laboratory research and commercial manufacturing.

ceramic component


ceramic component manufacturing


ceramic forming


ceramic powder


ceramic powder processing


ceramic processing


ceramic sintering


particle-size measurement


powder handling



Expert has extensive experience with dispersion, particle synthesis, particle separation, properties measurement, and powder processing and characterization of ceramic systems. He has worked with a wide range of materials such as ferrites, titanates, oxides, carbides, and nitrides applied to electronic, structural, and other applications, as well as ceramic, metal, and ceramic dental materials.

ceramic dental material


ceramic material


ceramic physical property


ceramic property


ceramic property characterization


ceramic property measurement



Expert has devised new processing techniques and schemes such as the semicontinuous classification of submicron size powders, and the continuous chemical synthesis of monosized ceramic powders. His work has included dispersion and slip/slurry preparation, and forming/shaping techniques. He has developed procedures for semicontinuous production of narrow size distribution powders, and application of instrumentation, sensors, and controls for liquid based processing of powders.

process design

Expert has used centrifuges to classify (separate) sub-micron particles in a semicontinuous separation system and to centrifugally cast net-shape parts from high solids content suspensions (slurries).

ceramic centrifugation

Expert is experienced with plasma spraying to prepare and apply composite materials for a variety of applications including electrical resistance heating and chemical corrosion resistance. He has used plasma spraying for the direct fabrication of a variety of components and shapes from metal, ceramic, and composite materials. He has also worked on the development of multi-layered graded and coated parts fabrication as well as single composition, pipes, crucibles, and other items. Expert was involved with preparing powders for use in plasma spray equipment and using powders for forming devices (components) as well as coatings. He has developed powders for controlled (engineered) microstructures and techniques to fabricate net-shape, controlled, macrostructure components. He has also used plasma spraying to fabricate magnetohydrodynamics (MHD) electrode modules.

plasma spraying

Expert's work in this area is mainly with ceramic materials, but also includes metals, polymers, and mixed material composites. He is familiar with metal matrix (MMC) and ceramic matrix (CMC) composites, as well as using and developing interconnected, interpenetrating phase composites. These materials were developed for various specific applications, such as electrical resistance heating, and for dental prostheses. Expert has worked with materials for electrical and mechanical (structural) applications. Forming (fabrication) techniques for these materials (metals, ceramics, cermets) include arc plasma spraying, colloid (filter) pressing, slip casting, dry pressing, and centrifugal casting. Primarily, his efforts have been directed to net shape fabrication.

composite material

Show Secondary and Basic Areas of Expertise
Expert may consult nationally and internationally, and is also local to the following cities: Boston, Massachusetts;  Worcester, Massachusetts;  Springfield, Massachusetts;  Lowell, Massachusetts;  Cambridge, Massachusetts;  Brockton, Massachusetts;  New Bedford, Massachusetts;  Hartford, Connecticut;  Manchester, New Hampshire;  and Providence, Rhode Island.

Often requested
with this expert:

Ceramic & Composite Materials Development, Processing and...
Electrical & Magnetic Properties of Metal-Insulator...
Ceramics: Fabrication, Fracture, Powder Dispersion,...
Materials Processing

Year   Degree   Subject   Institution  
1971   ScD   Ceramics   MIT  
1959   BS   Physical Metallurgy   MIT  

Work History:
Years   Employer   Title   Responsibilities

1994 to


(Undisclosed University)


Associate Research Professor


Expert is involved in research of dental materials: ceramics, polymers, and composites. His responsibilities also include: supervision of student research; teaching; design and fabrication of test apparatus and fixtures; and, design and construction of processing equipment.

1993 to 1994


Avalon Materials Technology




Expert worked on the development of new materials processing techniques.

1975 to 1993


Ceramics Processing Resch Lab, MIT Materials Processing Center


Laboratory Manager


Expert supervised the operation of laboratory, and supervised student research. He also conducted research of ceramic materials processing, and design and construction of processing equipment.

1984 to 1986


Ceramics Process Systems


Vice President and Co-founder


He supervised the operation of laboratory facilities; designed and constructed process equipment; and, design of chemical and ceramic powder preparation processes. He also did materials processing research.

Career Accomplishments:

Expert is a member of the American Ceramic Society, the American Association for Dental Research, and the Academy of Dental Materials.


Expert received the IR100 (now R&D100 magazine) award. invited speaker.

Publications and Patents Summary

He has six patents, numerous publications in refereed journals. book - monograph; electronic materials processing.

Consulting Services:
Selected Consulting Examples:
  • Process design for ceramic powder handling. Particle size classification, micron and sub-micron size range.
  • Process design for chemical manufacture of specific size ceramic particles.
  • Design and construction of test equipment for strength measurements at 1,000 C.
Recent Client Requests:
  • Particle separation expert needed for consulting on particle separation from gas.
  • Expert in 107680 for consulting on Looking to Extend the life of a ceramic housing on electromechanic pump.
  • Expert in High Solids.
  • Expert in Ceramic Powder Foaming.
  • Ceramic engineer expert witness for consulting on Ceramic Propp.
  • Expert in dental materials/ ceramic powder milling for life sciences.
  • Expert in dry pressing for consulting on sintering 99% alumina into 4" x 4" x 1/4" tiles.
  • Expert in zirconium-based oxygen sensor for consulting on design and performance optimization.
Click the green button above to contact Expert for a free initial screening call regarding your expert consulting needs.  Expert is available for consulting to corporate, legal and government clients.  Remember, your initial screening call to speak with Expert is free.

Expert Witness:
Expert Witness Experience Summary:
Expert witness. State court. Depositions and hearing.
Recent Litigation Client Requests:
  • Expert for consulting on Declaration Needed for Patent Prosecution Matter.
Click the green button above to contact Expert for a free initial screening call regarding expert testimony, litigation consulting and support, forensic services, or any related expert witness services.  A few litigation needs include product liability, personal injury, economic loss, intellectual property (patent, trademark, trade secret, copyright), and insurance matters.  Remember, your initial screening call to speak with Expert is free.

International Experience:
Country / Region   Summary
Germany   Evaluation of dental materials processes. Design of new manufacturing processes.
Switzerland   Cooperative research for ceramic dental materials for CAD/CAM applications.

Additional Skills and Services:

American Ceramic Society. Short Course in Ceramics Processing.

MIT Summer Course in Ceramics Processing and Manufacturing

Supplier and Vendor Location and Selection

He has specified vendors and particular equipment for ceramics processing.


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