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 Expert  727633

Expert in Disposable Medical Device Manufacturing

Available for your Consulting and Expert Witness Needs

Massachusetts (MA)
Education Work History Career AccomplishmentsPublicationsConsulting Services Expert Witness Market Research

Summary of Expertise:

Listed with other top experts in: 

Expert has extensive experience in the areas of disposable medical devices. Utilizing his B.S. in Plastics Engineering and 20+ years experience in medical device manufacturing, Expert assists start-ups and Fortune 500 Medical Device OEM's with their medical device manufacturing challenges. He assists with Outsourcing decisions, Make vs. Buy Analysis, Plant Layout and Site Selection, Training, Injection Molding Projects, as well as Silicon and Micro Molding Applications. Expert has worked for and with Major Medical Device OEM's in the U.S, Mexico, and China. Expert has launched numerous projects domestically and abroad.

disposable medical device


double-shot molding


medical device


medical device inspection


medical device manufacturing


medical device manufacturing troubleshooting


mold cavity design




plastic injection molding


plastic manufacturing


plastic medical device


plastic product


plastic product development






thermoplastic elastomer

Show Secondary and Basic Areas of Expertise
Expert may consult nationally and internationally, and is also local to the following cities: Boston, Massachusetts;  Worcester, Massachusetts;  Springfield, Massachusetts;  Lowell, Massachusetts;  Cambridge, Massachusetts;  New Haven, Connecticut;  Hartford, Connecticut;  Waterbury, Connecticut;  Manchester, New Hampshire;  and Providence, Rhode Island.

Year   Degree   Subject   Institution  
1987   B.S.   Plastics Engineering   Univeristy of Lowell, Massachusetts  

Work History:
Years   Employer   Title   Responsibilities

2007 to


(Undisclosed Consulting Company)




Expert is the president and founder of Expert Consulting. Utilizing his 20 + years in Medical Device manufacturing, he assists small and large firms in executing their manufacturing strategies, focusing on cost targets and logistics.

2005 to 2008




V.P Business Development Medical / Life Sciences


1997 to 2004




Co-Founder, Partner, VP Engineering and Sales


Direct responsibilities included all Sales related functions. Directed the Planning, engineering, customer service, cost modeling and accounting functions. Train, lead and facilitate hiring teams in all employee hiring, training, and career-development. Developed and implemented systems and procedures to create cross-functional teams and departments in Quality Assurance, Engineering, Planning and General Plant Management. Organize and launched Six Sigma, SPC philosophies throughout the company. Brought company to ISO 9001 / 13485 registration. Business interest sold to partner in 10/2004.

1995 to 1997




Vice President, West Coast Sales


Responsible for sales growth and brand awareness in region, (Western U.S. and Mexico). Manage network of Sales representatives and direct reports in all selling activities to OEM's and end-users. Region Growth of 58% in 2 years while penetrating into Asia market. Milestone: Negotiated first supply agreement with Asian customer, eventually leading to Asian joint-venture manufacturing agreement.

1993 to 1995


Baxter Healthcare


Engineering Manager


1991 to 1993


Baxter Healthcare


Senior Engineer


Lead, manage and P/L for R+D and manufacturing engineering functions for $25MM respiratory, surgical and anesthesia device and component plant. Milestone: Achieve $1MM in COGS savings in one fiscal year.

1989 to 1991


Elkay Products




Production Engineer for manufacturer of high volume, plastic laboratory consumables.

Career Accomplishments:

Society Plastics Engineers Society of Professional Consultants. ACG - Boston MDG (SIG Member)

Publications and Patents Summary

He has written over 10 articles for various industry publications and is a frequent presenter and speaker at industry forums and conferences.

Selected Publications and Publishers  
 - Commercial Micro Manufacturing  

Consulting Services:
Selected Consulting Examples:
  • He has assisted a large Global Fortune 100 Medical Device OEM's improve their injection molding operations in Mexican operations.
  • Provided market analysis and research and Glucose meter manufacturing opportunity for Global contract manufacturer.
  • Provided training to several different firms in their injection molding and tooling operations.
Click the green button above to contact Expert for a free initial screening call regarding your expert consulting needs.  Expert is available for consulting to corporate, legal and government clients.  Remember, your initial screening call to speak with Expert is free.

Expert Witness:
Recent Litigation Client Requests:
  • Manufacturing business expert for consulting on the OEM process.
  • Expert in Injection Mold Coating Evaluation.
Click the green button above to contact Expert for a free initial screening call regarding expert testimony, litigation consulting and support, forensic services, or any related expert witness services.  A few litigation needs include product liability, personal injury, economic loss, intellectual property (patent, trademark, trade secret, copyright), and insurance matters.  Remember, your initial screening call to speak with Expert is free.

International Experience:
Years   Country / Region   Summary
to   Mexico  
2007 to 2010   China   He has visited and worked with many Chinese manufacturers in the medical and EMS space. He has also launched various production lines with partner companies.

Language Skills:
Foreign Language   Description
Spanish   Good understanding and entry level speaking capabilities
Italian   Expert has general knowledge and speaking of Italian.

Market Research:
Expert is an expert on many different medical disciplines having worked on launching products in Respiratory, Anesthesia, Surgical, Diabetes, Renal, I.V Systems, Syringes and more.

Click the green button above to contact Expert for a free initial screening call regarding your marketing research, industry research, and company research needs.  For research needs involving multiple experts or secondary research, a Research Director can be assigned to coordinate the work into a custom report for you as a potentially quicker and more cost effective alternative to doing this work yourself or hiring a boutique consultancy.  Remember, your initial screening call to speak with Expert is free.

Additional Skills and Services:

Injection Molding Processing and Set up Training (Spanish + English) Micro Molding Costing Quoting for Injection Molding

Supplier and Vendor Location and Selection

Provided Business Development for several Multinational companies Worked for and with many global medical device suppliers and OEM's. Specialize in U.S, Mexico, and China sourcing.


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