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 Expert  728735

Expert in Chemical Plant Safety Services, Hazard Studies, SIL, Risk Assessment, DSEAR, Water Hammer

Available for your Consulting and Expert Witness Needs

United Kingdom
Education Work History Career AccomplishmentsPublicationsConsulting Services Expert Witness

Summary of Expertise:

Listed with other top experts in: 

Expert's main area of interest is chemical plant and process safety. He has led HazOp [Hazard and Operability] studies on many plants from large scale, high hazard plants using well-established technology (e.g. manufacture of hydrogen fluoride, high density polyethylene, etc) to small custom plants using novel technologies (e.g. an integrated modular heat pump, a refrigerant gas distillation system). He has developed his own software for facilitating this based on his experience and from use of other software used by some clients.

He is also an expert in the leadership of other Hazard Study stages which are much under-valued in the industry by which offer important advantages. Hazard Studies 1 and 2 can offer great benefit to Companies in the early stages of development of a new plant or process, [Hazard Study 3 is what is now referred to by most industries as "HazOp"], Hazard Studies 4 and 5 are useful during plant construction and before commissioning, and Hazard Study 6 is a useful review technique for when a plant has been operating for a few months. HazOp can also be used for existing plants which have been subject to changes or a long time has passed since a general safety review, or even for those that have never had a formal safety review before.

Some plants and factories are not suitable for these procedures, for example multi-product batch plants are often too flexible to enable the HazOp technique to work reliably. Expert has developed his own 'What-If' technique and software to provide a formal process safety review of such plants.

Expert has much experience in analysing pump and pipe systems for water hammer (also known as surge flow) using modern software. He can analyse pipe systems for vulnerability to water hammer and devise reliable and economic solutions to any problems uncovered. This work also includes the development of software to analyse the results of water hammer analysis to calculate the forces on pipelines as a result of water hammer events.

Expert has much experience in carrying out Risk Assessments on process plants, nowadays often associated with the need to carry out SIL assessments [Safety Integrity Level] to satisfy current legislation. He has developed his own software to carry out Risk Graph and LoPA [Layers of Protection Analysis] studies on process risks, He is also familiar with Bow Tie analysis to help with this.


Hazard and Operability study


water hammer


safety integrity level assessment


process hazard analysis


risk assessment


operability and maintenance review


chemical process equipment evaluation


load (force)


safety integrity level

Show Secondary and Basic Areas of Expertise

Year   Degree   Subject   Institution   Honors
1975   BSc   Chemical Engineering   University of Leeds, UK   Honours Class 1

Work History:
Years   Employer   Title   Responsibilities

2006 to






After 30 years working in the chemical industry, mainly for ICI PLC, he decided to set up his own Company and work as a private consultant. He has now been doing so for 4 years, during which he has experienced a further variety of plants and processes. As a result he undertakes safety and performance studies on almost any type of process plant.

Career Accomplishments:

Institution of Chemical Enginers - Fellow; Energy Institute - Member; Institution of Occupational Safety and Health - Technician member; Engineering Council - Chartered Engineer.


Certificate in Functional Safety; NEBOSH General Certificate.

Professional Appointments

Plant manager, ICI; Senior / lead engineer, ICI, BNFL, Aker Solutions, Day & Zimmerman; Consultant, ICI.

Publications and Patents Summary

He registered several patents when working for ICI. He has presented papers at IChemE symposia and meetings.

Government Experience:
Years   Agency   Role   Description
1971 to 1978   Ministry of Defense   Student, then PTO2   Full-time study (sponsored student) Professional and Technology officer after graduation.

Consulting Services:
Selected Consulting Examples:
  • He has consulted for Jacobs Engineering, Ineos, WorleyParsons, Day & Zimmerman, AMEC, Stopford, M W Kelloggs, HazTech, GlaxoSmithKline, Epsilo PharmaServices, BP, Gulf Fluor, Buss Chemtech, Lloyds Register, Excelerate Energy, Outokumpu, Corus, Fluon, Conoco Philips, and smaller companies. These were a variety of projects across all his areas of work.
Recent Client Requests:
  • Expert for consulting on Hydrofluoric Acid.
Click the green button above to contact Expert for a free initial screening call regarding your expert consulting needs.  Expert is available for consulting to corporate, legal and government clients.  Remember, your initial screening call to speak with Expert is free.

Expert Witness:
Expert Witness Experience Summary:
He is aware of Expert Witness requirements and can offer to carry out such work related to chemical plants.
Click the green button above to contact Expert for a free initial screening call regarding expert testimony, litigation consulting and support, forensic services, or any related expert witness services.  A few litigation needs include product liability, personal injury, economic loss, intellectual property (patent, trademark, trade secret, copyright), and insurance matters.  Remember, your initial screening call to speak with Expert is free.

International Experience:
Years   Country / Region   Summary
2007 to 2008   Italy   He led a large Hazard Study on a refinery design.
2008 to 2009   Switzerland   He led a large Hazard Study on a sulphuric acid and hydrofuoric acid plant design.
2007 to 2007   Sweden   He led a large Hazard Study on a refinery design.
2012 to 2012   Abu Dhabi   He led a Hazard Study on a chemical plant design.
2013 to 2013   South Korea   He led a large Hazard Study on an acrylonitrile and sodium cyanide plant design.

Language Skills:
Foreign Language   Description
French   Basic level only

Additional Skills and Services:

He has delieverd training courses on HazOp, SIL assessment, water hammer, DSEAR / ATEX compliance and data reconciliation.

Other Skills and Services

He has wide experience in non-standard chemical processing techniques and can offer impartial advice on speculative and developing technologies and processes.


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