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 Expert  728892

Expert in Manufacturing Management, Engineering Operations and Optimisation of Cost in Manufacturing Processes


Available for your Consulting and Expert Witness Needs

Tamilnadu
India
Education Work History Career Accomplishments Consulting Services Expert Witness Market Research

Summary of Expertise:

Listed with other top experts in: 

Expert has 20 years of hands-on experience in the environment of automotive and valves manufacturing. He has designed manufacturing processes for over 500 components and has implemented the processes to develop them for PPAP approvals. He has worked on capacity utilization optimizing projects and has assisted to achieve 50% improvement in utilization.

He has utilized the latest manufacturing technology in machining and related processes to achieve cost optimization and higher performance in reduce manufacturing lead time. Has facilitated and implemented new facility design.

Waste elimination is his major area of work. In a discrete manufacturing environment setup change over is a major waste. He has successfully implemented SMED concept to reduce setup time by 300%

He has established new production cells from its inception and has successfully operated shop floor by training over 50 engineers so far. Motivation and teamwork are his tools for bring about total employee involvement and has actively facilitated several small group activity in manufacturing trouble shooting.

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manufacturing process optimization

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manufacturing troubleshooting

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manufacturing

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manufacturing control

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manufacturing cost analysis

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manufacturing facility design

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manufacturing process design

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manufacturing technology

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production engineering


Show Secondary and Basic Areas of Expertise

Education:
Year   Degree   Subject   Institution  
2006   MBA   HR Management and Leadership   Great Lakes Institue of Management and Stuart School of Business  
2002   M.S.   Manufacturing Management   Birla Institute of Technology and Science, Pilani  
2000   B.S.   Engineering technology   Birla Institute of Technology and Science, Pilani  
1990   Diploma   Mechanical Engineering   D.T.E CN Polytechnic  

Work History:
Years   Employer   Department   Title   Responsibilities

2010 to

 

(Undisclosed)

 

Consulting and Management

 

Managing Consultant

 

He is the founder and Managing consultant of this consulting company to work with Manufacturing companies

2007 to 2010

 

Metexim Sourcing Pvt Ltd

 

Business development

 

Vice President

 

He has the overall responsibility of profitably running the business.

2000 to 2007

 

Fisher Sanmar Ltd

 

Operations- Regulator division

 

Head of Operations

 

He is responsible for operations of this division. This company is a JV with Emerson Process management USA.

1997 to 2000

 

Hyundai Motor India

 

Production - Transmission

 

Senior Engineer

 

He is responsible for setting up the new manufacturing line.

1995 to 1997

 

TVS Suzuki Ltd

 

Manufacturing

 

Module Controller

 

He is responsible for effectively managing the machining module.

1990 to 1995

 

Ashok Leyland ltd

 

Engine shop

 

Production Engineer

 

He is responsible for production line manufacturing engine parts.


Career Accomplishments:
Associations/Societies

APICS

Awards/Recognition

Awarded as "Employee of the year" twice by Sanmar group. One amongst 3000 employees


Consulting Services:
Selected Consulting Examples:
  • Productivity IncreaseArea/ Machine/ Product: P.No. 709010 machining cellNature of improvement: Cycle time reduction in bottleneck machining by process improvementReduction in CT: Before 65 secs, After 48 secs – 26 % CT reducedOutput increase: Before 45/ hr, After 60/hr – 33% Output increased No additional inputAnnual Rupee value increase: 15. 5 Lacs per annum additional sales opportunity made and actual monthly sales achieved
  • Machine Utilisation ImprovementArea/ Machine/ Product: Capstan Lathe – Bottleneck machineNature of improvement: Machine Utilisation improved by providing alternate coolant circulation method. The present machine was idle 20% of the time for want of material, even though alternate load was availableUsage of machine: Before 70% utilisation, After 95% UtilisationOutput increase: Before 45000/month, After 59000/month – 31% Output increased No additional inputAnnual Rupee value increase: 7.4 Lacs per annum additional sales opportunity made and actual monthly sales achieved
  • Flow Improvement thru Lean TechniquesArea/ Machine/ Product: Small Tank manufacturing zoneNature of improvement: Project assessment is done to identify layout improvement to facilitate flow and eliminate waste thru Lean improvementUsage of machine: Robotic welding utilisation envisaged @ 100% additional usage
Click the green button above to contact Expert for a free initial screening call regarding your expert consulting needs.  Expert is available for consulting to corporate, legal and government clients.  Remember, your initial screening call to speak with Expert is free.

Expert Witness:
Click the green button above to contact Expert for a free initial screening call regarding expert testimony, litigation consulting and support, forensic services, or any related expert witness services.  A few litigation needs include product liability, personal injury, economic loss, intellectual property (patent, trademark, trade secret, copyright), and insurance matters.  Remember, your initial screening call to speak with Expert is free.

International Experience:
Years   Country / Region   Summary
2002 to 2007   Fisher Sanmar Ltd   He headed the operations to supply components to the global locations of Emerson Process Management USA and has visited all locations
2007 to 2010   Metexim Sourcing pvt Ltd   He has developed several new low cost sourcing opportunities for sevral global majors like - Circor, Meggit, Oliver, TYCO etc

Language Skills:
Foreign Language  
English  
Hindi  
Tamil  

Market Research:
He has worked both in the automotive and valve manufacturing industries and has followed closely their development and has been a part of their transformation.

Click the green button above to contact Expert for a free initial screening call regarding your marketing research, industry research, and company research needs.  For research needs involving multiple experts or secondary research, a Research Director can be assigned to coordinate the work into a custom report for you as a potentially quicker and more cost effective alternative to doing this work yourself or hiring a boutique consultancy.  Remember, your initial screening call to speak with Expert is free.

Additional Skills and Services:
Training/Seminars

He has developed and delivered seminars on the topics of profitability through waste elimination and auto cluster layout improvements.

Supplier and Vendor Location and Selection

Nil

Other Skills and Services

Supply chain management and HR and Leadership development.


 

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